發(fā)電機(jī)原理及構(gòu)造——發(fā)電機(jī)的勵(lì)磁系統(tǒng) 眾所周知,同步發(fā)電機(jī)要用直流電流勵(lì)磁。在以往的他勵(lì)式同步發(fā)電機(jī)中,其直流電流是有附設(shè)的直流勵(lì)磁機(jī)供給。直流勵(lì)磁機(jī)是一種帶機(jī)械換向器的旋轉(zhuǎn)電樞式交流發(fā)電機(jī)。其多相閉合電樞繞組切割定子磁場產(chǎn)生了多相交流電,由于機(jī)械換向器和電刷組成的整流系統(tǒng)的整流作用,在電刷上獲得了直流電,再通過另一套電刷,滑塊系統(tǒng)將獲得的直流輸送到同步發(fā)電機(jī)的轉(zhuǎn)子,勵(lì)磁繞組去勵(lì)磁,因此直流勵(lì)磁機(jī)的換向器原則上是一個(gè)整流器,顯然可以用一組硅二節(jié)管取代,而功率半導(dǎo)體器件的發(fā)展提供了這個(gè)條件。將半導(dǎo)體元件與發(fā)電機(jī)的軸固結(jié)在一起轉(zhuǎn)動(dòng),則可取消換向器、滑塊等滑動(dòng)接觸部分、利用二極管換成直流電流。直流送給轉(zhuǎn)子勵(lì)磁、繞組勵(lì)磁。這就是無刷系統(tǒng)。 下面我們以典型的幾種不同發(fā)電機(jī)勵(lì)磁系統(tǒng),介紹它的工作原理。 一、相復(fù)勵(lì)勵(lì)磁原理 左圖為常用的電抗移相相復(fù)勵(lì)勵(lì)磁系統(tǒng)線路圖。由線形電抗器DK把電樞繞組抽頭電壓移相約90°、和電流互感器LH提供的電壓幾何疊加,經(jīng)過橋式整流器ZL整流,供給發(fā)電機(jī)勵(lì)磁繞組。負(fù)載時(shí)由電流互感器LH供給所需的復(fù)勵(lì)電流,進(jìn)行電流補(bǔ)償,由線形電抗器DK移相進(jìn)行相位補(bǔ)償。 二、三次諧波原理 左圖為三次諧波原理圖,對(duì)一般發(fā)電機(jī)來源,我們需要的是工頻正弦波,稱為基波,比基波高的正弦波都稱為諧波、其中三次諧波的含量最大,在諧波發(fā)電機(jī)定子槽中,安放有主繞組和諧波勵(lì)磁繞組(s1、s2),而這個(gè)繞組之間沒有電的聯(lián)系。諧波繞組將繞組中150HZ諧波感應(yīng)出來,經(jīng)過ZL橋式整流器整流,送到主發(fā)電機(jī)轉(zhuǎn)子繞組LE中進(jìn)行勵(lì)磁。 三、可控硅直接勵(lì)磁原理 由左圖可以看出,可控硅直接勵(lì)磁 是采用可控硅整流器直接將發(fā)電機(jī)輸出的任一相一部分能量,經(jīng)整流后送入勵(lì)磁繞組去的勵(lì)磁方式,它是由自動(dòng)電壓調(diào)節(jié)器(AVR),控制可控硅的導(dǎo)通角來調(diào)節(jié)勵(lì)磁電流大小而維持發(fā)電機(jī)端電壓的穩(wěn)定。 四、無刷勵(lì)磁原理 無刷勵(lì)磁主要用于西門子、斯坦福、利萊等無刷發(fā)電機(jī)。它是利用交流勵(lì)磁機(jī),其定子上的剩磁或永久磁鐵(帶永磁機(jī))建立電壓,該交流電壓經(jīng)旋轉(zhuǎn)整流起整流后,送入主發(fā)電機(jī)的勵(lì)磁繞組,使發(fā)電機(jī)建壓。自動(dòng)電壓調(diào)節(jié)器(AVR)能根據(jù)輸出電壓的微小偏差迅速地減小或增加勵(lì)磁電流,維持發(fā)電機(jī)的所設(shè)定電壓近似不變。 中小型三相同步發(fā)電機(jī)的技術(shù)發(fā)展概況 一.概述 中小型同步發(fā)電機(jī)是中小型電機(jī)的主要產(chǎn)品之一,廣泛應(yīng)用于小型水電站、船舶電站、移動(dòng)電站、固定電站、應(yīng)急備用電站、正弦波試驗(yàn)電源、變頻電源、計(jì)算機(jī)電源及新能源――風(fēng)力發(fā)電、地?zé)岚l(fā)電、潮汐發(fā)電、余熱發(fā)電等。它對(duì)邊(疆)老(區(qū))貧(窮)地區(qū)實(shí)現(xiàn)電氣化,提高該地區(qū)經(jīng)濟(jì)發(fā)展水平和人民的生活水平有著重要的作用,中小型發(fā)電機(jī)在船舶、現(xiàn)代電氣化火車內(nèi)燃機(jī)車等運(yùn)輸設(shè)備中也是一個(gè)關(guān)鍵設(shè)備。移動(dòng)電站對(duì)國防設(shè)施、工程建設(shè)、海上石油平臺(tái)、陸上電驅(qū)動(dòng)石油鉆機(jī)、野外勘探等也是不可缺少的關(guān)鍵裝備之一。應(yīng)急備用電站在突發(fā)事件中的防災(zāi)、救護(hù)保障人民的生命和財(cái)產(chǎn)的安全有著不可替代的作用。開發(fā)綠色能源、可再生能源、減少大氣二氧化碳的含量,小水電、風(fēng)力發(fā)電、地?zé)岚l(fā)電和余熱發(fā)電是重要的組成部分。 我國小型同步發(fā)電機(jī)的第一代產(chǎn)品是1956年電工局在上海組織的統(tǒng)一設(shè)計(jì)并于1957年完成的TSN、TSWN系列農(nóng)用水輪發(fā)電機(jī)。第二代產(chǎn)品是在進(jìn)行了大量試驗(yàn)研究和調(diào)查研究的基礎(chǔ)上于1965年開始的T2系列小型三相同步發(fā)電機(jī)統(tǒng)一設(shè)計(jì),該水平達(dá)到六十年代國際先進(jìn)水平,為B級(jí)絕緣的有刷三相同步發(fā)電機(jī)。在這段時(shí)間還開發(fā)了ST系列有刷單相同步發(fā)電機(jī),此系列電機(jī)出口量較大。1979年開始進(jìn)行TFW系列三相無刷同步發(fā)電機(jī)和TFDW系列單相無刷同步發(fā)電機(jī)的統(tǒng)一設(shè)計(jì),1982年10月通過了樣機(jī)鑒定工作,并推廣生產(chǎn),此兩系列主要性能指標(biāo)達(dá)到或接近當(dāng)時(shí)的國際先進(jìn)水平,此系列仍采用B級(jí)絕緣結(jié)構(gòu)。 進(jìn)入八十年代末、九十年代初,隨著我國改革開放不斷發(fā)展,我國的電機(jī)行業(yè)的部分企業(yè)開始引進(jìn)先進(jìn)工業(yè)國的中小型同步發(fā)電機(jī),有的按生產(chǎn)許可證方式進(jìn)行技術(shù)引進(jìn),有的引進(jìn)軟件技術(shù)(或生 產(chǎn)技術(shù)),有的按合作生產(chǎn)方式引進(jìn)國外的先進(jìn)技術(shù),其先后有德國西 門子公司的IFC5和IFC6系列、德國AEG公司的DKBH系列、英國彼特普公司E系列、美國馬拉松公司的MP系列發(fā)電機(jī)、英國的斯坦福公司BC、HC系列等發(fā)電機(jī),這些發(fā)電機(jī)的絕緣等級(jí)為F級(jí)或H級(jí),采用隱極式或整體凸級(jí)結(jié) 構(gòu),其技術(shù)經(jīng)濟(jì)指標(biāo)較先進(jìn),可靠性較高,其制造工藝水平較先進(jìn),這些產(chǎn)品的引進(jìn),對(duì)提高我國的中小型發(fā)電機(jī)水平和制造工藝水平有較大的促進(jìn)作用。比如,無錫電機(jī)廠、汾西機(jī)械廠、柳州電機(jī)廠 引進(jìn)了德國西門子公司1FC5、1FC6系列無刷發(fā)電機(jī),蘭州電機(jī)有限責(zé)任公司(以下簡稱蘭電)引進(jìn)了德國AEG公司DKBH系列船用、陸用無刷發(fā)電機(jī),福州發(fā)電設(shè)備廠引進(jìn)了美國麥格乃泰克公司無刷發(fā)電機(jī)制造技術(shù)等等。近年無錫電機(jī)廠又引進(jìn)了西門子公司最近開發(fā)的1FC2系列無刷三相同步發(fā)電機(jī),該電機(jī)為整園凸極沖片,克服了原西門子公司1FC5、1FC6隱極結(jié)構(gòu)體積偏大,重量偏重的不足。90年代,無錫電機(jī)廠與新時(shí)代公司、上海革新電機(jī)廠與馬拉松公司合資辦了企業(yè),使我國中小型三相同步發(fā)電機(jī)水平又有了進(jìn)一步的提高,使國內(nèi)三相同步發(fā)電機(jī)生產(chǎn)的主要企業(yè)產(chǎn)品達(dá)到了國際先進(jìn)水平。蘭州電機(jī)廠在引進(jìn)德國AEG公司DKBH系列基礎(chǔ)上,90年代中期,又開發(fā)了自己的新一代產(chǎn)品:TZHW系列(陸用)、TFXW-H系列(船用)無刷三相同步發(fā)電機(jī),使其性能有了進(jìn)一步的提高,更加適合國情、廠情,提高了市場競爭力。 Generator principle and structure -- the generator excitation system As everyone knows, synchronous generator with direct current excitation. In the past he excitation synchronous generator, the DC current is supplied with DC exciter. DC exciter is a kind of mechanical commutator armature type alternator. The multi phase closed armature winding cutting stator magnetic field produced a polyphase alternating current, due to mechanical commutator and brush composed of rectification system in the rectification, brush obtained by DC, and then through another set of brushes, slider system will be the DC transmission to the synchronous generator rotor, the excitation winding to excitation, thus the DC exciter commutator is in principle a rectifier, apparently by a group of two joints of pipe to replace the silicon, and the semiconductor power devices are provided for the development of this condition. The semiconductor element and the shaft generator are combined together to rotate, can cancel the commutator, a sliding contact portion, using diode into DC current. DC excitation winding exciter rotor, to. This is the brushless system. Below we give several typical different generator excitation system, introduces its working principle. One, the phase compound excitation principle The common reactance phase shift phase compound excitation system circuit diagram. By linear reactor DK armature winding tap voltage phase shift for 90 degrees, and a current transformer LH voltage supplied by the geometric overlay, through a bridge rectifier ZL rectifier, supply generator excitation winding. When the load is composed of a current transformer LH provide the desired compound excitation current, current compensation, by linear reactor DK phase by phase compensation. Two or three harmonic theory The three harmonic diagram, on the general generator source, we need is sinusoidal, known as the fundamental, base wave sine wave is called a harmonic, of which three harmonic content is maximum, in a harmonic generator stator slot, which are the main winding and harmonic excitation windings ( S1, S2), and the winding without electric contact. Harmonic winding winding in150HZ harmonic induction, after ZL bridge rectifier, is sent to the main generator rotor winding in LE excitation. In three, the controllable silicon excitation principle As can be seen by the controllable silicon excitation, is the use of silicon controlled rectifier directly to the generator output any phase of a portion of the energy, the rectifier is sent to the field winding to the excitation mode, it is composed of automatic voltage regulator ( AVR ), SCR conduction angle to adjust the excitation current size and maintain generator terminal voltage stability. Four, the principle of brushless excitation Brushless excitation is mainly used for Siemens, Standford Lilley, brushless generator. It is the use of AC exciter, the stator remanence or permanent magnet ( permanent magnet machine set voltage ), the AC voltage by the rotating rectifier has rectified, into the main generator excitation winding, so that the generator voltage build. Automatic voltage regulator ( AVR ) based on the output voltage of the minimal deviation rapidly decreasing or increasing the excitation current, maintain the generator set by the approximate constant voltage. Small three-phase synchronous generator technology development A. An overview Small and medium synchronous generator in small-sized motor is one of the main products, widely used in small hydropower stations, ship power station, mobile station, fixed station, emergency power, sine wave test power supply, variable frequency power supply, computer power and new energy - wind power, geothermal power, tidal power, waste heat power generation. It to the side ( border ) and old ( area) poverty ( poor ) region to achieve electrification, improve the level of economic development and people's living level has an important role, medium and small generator in ship, the modern electrified train locomotives and other transporting equipment is a key apparatus. Mobile power station on the national defense facilities, engineering construction, offshore oil platforms, onshore oil drilling rig electric drive, field exploration is an indispensable key equipment. Emergency standby power station in the event of an emergency, rescue and protect people's lives and property safety plays an irreplaceable role. The development of green energy, renewable energy, reduce atmospheric carbon dioxide content, small hydropower, wind power, geothermal power and heat generation is an important part of the. Our country medium and small synchronous generator of the first generation product is electrical engineering 1956Bureau in Shanghai organization of unified design and completed in 1957 for the TSN, TSWN series of farm water turbine generator. Second generation products are made in a large amount of experimental study and on the basis of the investigation began in 1965of the T2 series of small synchronous generator uniform design, the level achieved sixty time international advanced level, for class B insulation brushless three-phase synchronous generator. During this period of time also developed the ST series brushless single phase synchronous generator, this series motor export volume of the larger. Beginning in 1979 for TFW series three-phase brushless synchronous generator and TFDW series single-phase brushless synchronous generator with unified design, in 1982October passed the prototype identification work, and promote the production of the two series, the main performance indexes reach or approach the international advanced level, this series still uses the B class insulation structure. In eighty time end, at the beginning of ninety time, as our country reforming and opening development, China's motor industry enterprises began to introduce advanced industrial country small and medium synchronous generator, some of the production license for the introduction of technology, the introduction of software technology ( or students Production technology ), some of the cooperation mode of production of the introduction of foreign advanced technology, it has the German company SIEMENS IFC5series and the IFC6, Germany AEG company 's DKBH series, E series, the British Peterp USA marathon MP series generators, Britain's Standford BC, HC series generator, the generator insulation class F or class H, the implicit pole type or integral convex class node Structure, its technology economic norms is more advanced, higher reliability, the manufacturing technology level is advanced, the product introduction, to improve China's medium and small generator level and manufacturing technology level has bigger stimulative effect. For example, motor factory in Wuxi, Fenxi machinery factory, Liuzhou electric plant The introduction of Germany Siemens company 1FC5,1FC6 series brushless generator, Lanzhou Electrical Machinery Company Limited ( hereinafter referred to as the blue electric ) AEG introduction of the German company DKBH series marine, marine brushless generator in Fuzhou power plant, the introduction of the United States MEG Tektronix Inc brushless generator machine manufacturing technology and so on. In recent years, Wuxi electric plant and the introduction of Siemens company recently developed 1FC2series three-phase brushless synchronous generator, the motor for the entire park salient pole laminations, to overcome the original Siemens company 1FC5,1FC6non-salient pole structure in large volume, weight overweight deficiency. In 90, Wuxi electric factory and new Time Inc, Shanghai electrical machinery plant innovation and marathon joint-venture enterprise, make our country small and medium sized three-phase synchronous generator level had rise further, make domestic three-phase synchronous generator and production of major products reached the international advanced level. Lanzhou motor factory in the introduction of the German company AEG based on the DKBH series,90 time metaphase, and the development of their new generation of products: TZHW series ( land ), TFXW-H series ( Marine ) brushless three-phase synchronous generator, so that the performance is further improved, more suitable for the national conditions, conditions of the plant, improve the market competitiveness.