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斯坦福發(fā)電機AVR故障維修查找

2012/7/26 20:30:30

c、檢查剩磁電壓,按外界勵磁試驗法步驟檢查發(fā)電機和 AVR(在機靜止時拆下 AVR上的 X和 XX的連線啟動機組并測試 P2-P3,停機重新接上 X和 XX導線,如果測得電壓大于 5V則發(fā)電機應能正常工作,低于 5V用一個直流電池負極接 XX線柱,正極通過一個二極管接 X線柱。二極管為 1A/1000V,起機 P2-P3間應有 170-250V電壓,拆下電池后仍無電壓查找繞組 AVR和旋轉(zhuǎn)二極管。查找永磁發(fā)電機 PMGP2P3P4間電壓應 170-180V/50HZ,200-216V/60HZ,若不均衡,停機從非驅(qū)動端將 PMG輸出導線插件斷開,檢查 P2P3P4連線測定子電阻應在 2.3Ω±10%,否則定子不行,若電壓均衡但電壓偏低阻值正常,轉(zhuǎn)子應更換)。

2、空載或負載時電壓不穩(wěn)

a、檢查轉(zhuǎn)速穩(wěn)定性

b、檢查穩(wěn)定性設(shè)置(順時到底逆時到開始電壓波動再順時針一

點到平穩(wěn))

3、空載或負載時電壓過高

a、檢查轉(zhuǎn)速

b、檢查發(fā)電機負載是否容性負載(功率因數(shù)超前)

4、空載時電壓過低

c、檢查轉(zhuǎn)速

d、檢查接線 1-2或外接手動微調(diào)是否連接完好

5、負載時電壓過低

a、檢查轉(zhuǎn)速

b、檢查 UFRO設(shè)置(檢查發(fā)動機和 AVR)

電動機故障

1、電機不能啟動: a、缺相 b、熔體燒斷 c、繞組接地或相間匝間短路

2、電機外殼帶電: a、繞組接地 b、繞組受潮,絕緣老化

3、電機運行時,電流表指針不穩(wěn)擺動: a、轉(zhuǎn)子導條開焊或斷條

4、絕緣電阻低: a、繞組受潮或被水淋濕 b、繞組絕緣沾滿灰塵油污 c、引出線絕緣老化破裂

d、繞組絕緣老化

5、電動機運行時有雜音、不正常: a、軸承磨損有故障 b、定轉(zhuǎn)子鐵芯松動 c、繞組有故障(如短路) d、軸承缺少潤滑脂 e、定轉(zhuǎn)子相擦或較大的砂粒進入氣隙 f、系統(tǒng)轉(zhuǎn)動慣量小

6、電機過熱或冒煙: a、氣隙中積滿灰塵 b、電機內(nèi)外積滿塵土或異物影響電機散熱 c、導條斷裂或開焊 d、繞組匝間短路或接地 e、電機兩相運轉(zhuǎn),斯坦福發(fā)電機|斯坦福發(fā)電機維修|斯坦福發(fā)電機AVR故障維修資料|斯坦福發(fā)電機AVR故障維修查找技術(shù)|斯坦福發(fā)電機AVR維修服務商

7、電動機振動: a、軸承磨損 b、導條斷裂開焊 c、繞組故障(短路斷路接地等) d、鐵芯變形或松動 e、皮帶輪安裝不當 f、電機地腳螺栓松動

8、軸承發(fā)熱超過規(guī)定值: a、潤滑脂過多或過少 b、油質(zhì)不好或含雜質(zhì) c、軸承有故障,磨損,有雜物等 d、皮帶輪偏小或皮帶過緊 e、軸承油隙過大或過小

㈡電路保險絲熔斷:更換保險絲。

 

Stanford Generator (SX440 460 321 341 AVR) Troubleshooting to find

1, the unit start voltage:

a, check the line K1 - K2

b check the speed

c, check the remanence voltage, external excitation test method steps to check generator and AVR (unit and test the P2-P3, the machine stationary remove AVR X and XX of the connection start and stop re-connected to the X and XX wire If the measured voltage is greater than 5V the generator should be able to work properly, less than 5V with a DC battery negative pole XX Line column, what is the cathode connected through a diode X-ray column. diode for 1A/1000V, from the native P2-P3 between should be 170-250V voltage, remove the battery still no voltage to find the winding AVR and the rotating diodes. Find the voltage between the permanent magnet generator PMGP2P3P4 to should 170-180V/50HZ, 200-216V / 60HZ, if not balanced, downtime from non-drive side will disconnect the PMG output wire plug the check P2P3P4 connection determination of child resistance in 2.3Ω ± 10%, otherwise the stator can not, if the voltage is balanced but voltage is low resistance to normal, the rotor should be replaced).


2, no-load or load voltage instability

a, check the speed stability

b check the stability of the set (clockwise in the end reverse to the beginning of voltage fluctuation and then clockwise

Point to the stable)


3, no-load or load voltage is too high

a check speed

b, check the generator load is capacitive load (power factor ahead)


4, no-load voltage is too low

c check the speed

d, check the wiring 1-2 or external to manually fine-tune the connection intact


5, the load voltage is too low

a check speed

b check UFRO the settings (check the engine and the AVR)

Motor fault

1, the motor can not start: a, phase b, melt blown c winding ground or white interturn short circuit

2, the motor housing live: a winding grounded b, winding dampness, insulation aging

3, when the motor is running, the ammeter pointer unstable swing: a rotor bar open solder or broken bars

4, low insulation resistance: a, winding dampness or water wet b, winding insulation covered with dust, greasy dirt c Lead insulation aging rupture

d, winding insulation aging

5, when the motor is running noise is not normal: a bearing wear fault b, fixed rotor core loose c, winding faults (eg short circuit) d, bearing to the lack of grease e stator and rotor rub or larger sand enter the air gap f, the system moment of inertia

Motor overheating or smoke: a, air-gap in the dusty b motor inside and outside the dusty or foreign body affecting the motor cooling c conductivity fracture or open solder d, winding interturn short circuit or ground e, motor two-phase operation

7, motor vibration: a, bearing wear b, BAR breaking open welding c winding fault (short circuit grounding, etc.) d core deformation or loosening of e pulley improper installation, f, motor anchor bolts loose

8, bearing fever more than require values: a, grease too much or too little b oil is not good or impurities c, bearing failure, wear, and other debris d pulley is too small or belt pull e bearings oil clearance is too large or too small

(Ii) circuit blown fuse: Replace the fuse.

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